Hardware · HW-01 Prism · 3 versions

A digital record shelf for your music library.

A 12.3-inch touch strip of album art in a folded aluminium tent.

  1. 0112.3" IPS capacitive touch display, 1920 × 720
  2. 02Raspberry Pi 5 with NVMe storage
  3. 03Raspberry Pi DAC Pro: line-level RCA out to an amp
  4. 04Push-button volume knob on the right-hand side
  5. 05Two folded 2 mm aluminium parts, powder coated
  6. 06Rear I/O on Neutrik D-size cut-outs: RCA, USB-A, Ethernet, USB-C power
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01Inside

Every part in the model, where to buy it, and what it costs today. Hover a row to find it in the model.

ItemPart no.SupplierQtyPrice
Display
12.3" IPS capacitive touch display, 1920 × 720
Already bought.
WAV-28481The Pi Hut1£105.60
Micro-HDMI R-bend plug + full HDMI plug + 20 cm ribbon
DIY ribbon kit. Pick the plug bend directions against the model.
102882 / 102829 / 103115The Pi Hut1£12.90
USB-A to USB-C lead, 15 cm
Touch, plus a spare for the screen's POWER port if it flickers.
105545The Pi Hut2£4.50
Compute
Raspberry Pi 5, 4 GB
8 GB (SC1432) is £168.00; 4 GB is plenty here.
SC1431The Pi Hut1£105.60
Raspberry Pi Active Cooler
SC1148The Pi Hut1£4.80
Storage
Pimoroni NVMe Base
Mounts under the Pi, so the GPIO header stays free for the DAC. Includes 7 mm standoffs and the PCIe flat cable.
PIM699Pimoroni1£13.50
WD SN740 256 GB, M.2 2230
Pulled OEM drive. Swap for the Raspberry Pi SSD (SC1439, £57.60) when it is back in stock.
SDDPTQD-256GAmazon UK1£79.99
Audio
Raspberry Pi DAC Pro
PCM5242. RCA and 3.5 mm out, powered from the GPIO 5 V rail.
SC0929The Pi Hut1£24.00
GPIO riser header
Lifts the HAT over the 13.7 mm Active Cooler.
104800The Pi Hut1£1.00
17 mm M2.5 HAT boosters (×4)
COM2105Pimoroni1£3.00
Volume
Bourns PEC11R rotary encoder: 24 detents, push switch, 20 mm flatted shaft
M7 bushing through the right-hand wall; nut and washer come with it. Price from a search snippet.
PEC11R-4220F-S0024Farnell1est£2.00
KnobZone KZ0075 aluminium knob, Ø29.6 × 21.8 mm, black
6 mm round bore with a grub screw, and a dot to show where it's turned to.
KZ0075KnobZone1£8.49
Five female jumper wires + heat-shrink
Soldered to the encoder's rear pins, pushed onto the GPIO pins the DAC Pro passes through.
—Any1quote
Rear I/O
Neutrik NE8FDP RJ45 feedthrough, D-size
Price from a search snippet; CPC lists it nearer £10 inc VAT.
NE8FDPFarnell1est£15.19
Neutrik USB-C feedthrough with lead, D-size, 5 A
About €18. Must be 5 A rated so the Pi still negotiates 5 V 5 A.
NAUSBC-5G-FL15Neutrik distributor1est£16.00
Neutrik USB-A feedthrough, D-size
Price to confirm.
NAUSB3-BNeutrik distributor1quote
Neutrik dual RCA feedthrough, D-size
Price and part number to confirm.
NF2D-B-2Neutrik distributor1quote
Short internal leads: RJ45, USB-A, RCA pair
30 cm or shorter; the model leaves room for right-angle plugs behind each insert.
—Any1quote
Power
Raspberry Pi 27 W USB-C power supply, UK
5.1 V 5 A over USB-PD. The screen runs from a Pi USB port.
SC1149 / SC1154The Pi Hut1£11.50
Enclosure
Cover: 2 mm 5052/5251, laser + 3 folds + powder coat
Upload the formed STEP for an instant quote; Fractory unfolds it.
cover.stepFractory1quote
Tray: 2 mm 5052/5251, laser + 2 folds + countersinks + powder coat
Same order as the cover, same RAL.
tray.stepFractory1quote
Fixings
PEM CLS-M3-1 clinch nuts (pack of 100)
Six used. Hole 4.22 mm.
CLS-M3-1Zygology1est£5.69
M3 × 5 countersunk screws, black
ISO 10642Any6quote
M2.5 × 5 countersunk screws + 5 mm M2.5 F-F standoffs
Floor to NVMe Base.
—Any4quote
3M VHB 4905, 0.5 mm, cut to a frame
Bonds the display glass behind the window.
4905Any1quote
3M Bumpon feet (×4)
SJ5023Rapid1est£1.97
Prices checked 2026-10-05 · 9 lines to quote£415.73

02Design notes

Equilateral section, single apex fold. The reference design.

01

Tent over tray

Two folded parts in 2 mm aluminium. The cover is the visible shell: rear lip, rear face, front face and front lip, with no bend reliefs, so every visible edge is a fold or a straight cut. The tray is a U whose triangular walls close the open ends from 0.5 mm inside. It takes all the reliefs and notches, where nobody looks.

02

Screen behind a window

The front face has a laser-cut window the size of the active area plus 0.75 mm a side. The display glass is bonded behind it with a 0.5 mm VHB frame, so the metal is the bezel. The glass's narrow 3.15 mm border goes up, towards the apex; the deeper 10 mm border carrying the panel's flex goes down.

03

60° screen, 60° back

The screen leans back 30° from vertical. The cover's bends are 120°, 120°, 120° from flat; the strictest published limit is 130°, so every fold is possible, but anything past 90° needs an acute punch. Ask the shop to confirm their tooling before ordering.

04

Fold order

A closed triangle cannot be folded from one sheet, so the cover is an open A. Fold both lips first, then the apex last. At the last fold the lip edges are 93 mm apart, enough for a narrow acute punch (35° or less) to reach in.

05

The stack

NVMe Base, Pi 5 with Active Cooler, then the DAC Pro on a riser, on one column of M2.5 standoffs screwed up through the floor. The stack slides front to back to balance its clearance against the display's back and the rear face: 10.7 mm to the display, 11.9 mm to the cover.

06

Air

Cool air comes in through 124 × Ø3 mm holes in the floor under the cooler, lifted 3.5 mm by the feet. Warm air leaves through 530 × Ø3 mm holes high on the rear face. The grille is a hex grid at 6 mm pitch: 3 mm webs, the strictest published minimum.

07

Rear I/O on one cut-out

Every port uses the Neutrik D-size cut-out: Ø24 mm with two Ø3.2 mm screw holes on a 19 × 24 mm diagonal. Any D-series insert drops into any hole, so the I/O can change without recutting the metal.

08

Volume on the side

A Bourns PEC11R push-button encoder goes through a Ø7.5 mm hole in the right-hand tray wall. Its Ø29.6 mm aluminium knob is centred in the side view, 27 mm clear of the outline on all three sides, and stands 28 mm off the wall: the product is 349 mm wide over the knob. Turn for volume, press to pause. The DAC Pro sets GPIO 23 and 24 aside for a volume encoder and GPIO 27 for its switch, and the Pi stack sits 26 mm in from the wall so the encoder's wires have room behind it.

09

Fixings you don't see

Six M3 countersunk screws come up through the floor into PEM CLS-M3-1 clinch nuts pressed into the cover's lips. Lift the product and the screws are there; look at it on a desk and the shell is unbroken.

10

Files for the shop

Material 2 mm 5052 or 5251, inside radius 2 mm, K-factor 0.40 (an estimate: the shop's own value wins). Send the formed STEP and let the shop unfold it with its own tooling. The DXF flats are for checking and for laser-only quotes.

03Flat patterns

What the laser cuts before the press brake folds it. 2 mm aluminium, inside radius 2 mm, K-factor 0.40. Dashed lines are bend centres; the faint pairs either side are where the bend starts and ends.

cover
322.0 × 311.7 mm · 3 bends · 333 g
B1 120°B2 120°B3 120°322.0311.7
tray
128.1 × 552.3 mm · 2 bends · 297 g
B1 90°B2 90°552.3128.1

04Checks

Run on every build against published sheet-metal rules, plus interference and clearance between every part in the model.

  • sheetcover: flat 322.0×311.7 mm, 3 bends, nearest cut 10.1 mm from a bend line
  • sheettray: flat 128.1×552.3 mm, 2 bends, nearest cut 26.0 mm from a bend line
  • min-webcover/rear vents: 3.00 mm web, 530 holes Ø3.0
  • symmetrytray walls: 7435 / 7436 mm² of material, 17074 / 17033 mm² of surface
  • interference24 parts, no unintended overlaps
  • clearancePi stack to display back: 10.7 mm (want ≥ 3 mm)
  • clearancePi stack to cover: 11.9 mm (want ≥ 3 mm)
  • clearancedisplay to tray: 4.1 mm (want ≥ 1 mm)
  • cable-spaceio_rca: clear space for a right-angle lead
  • cable-spaceio_usba: clear space for a right-angle lead
  • cable-spaceio_rj45: clear space for a right-angle lead
  • cable-spaceio_usbc: clear space for a right-angle lead
  • cable-spaceencoder: clear space for the encoder's wires
Clearances, measured
Pi stack to display10.7 mm
Pi stack to rear face11.9 mm
Display to tray floor4.1 mm

Orange ticks are the minimums the build enforces.

05Build

From flat metal to a finished shelf in 8 steps. Pick one to watch it go together.